Dongguan Brdason Ultrasonic Equipment Co., Ltd.
Main products:computerise ultrasonic welder,ultrasonic metal welder,desktop ultrasonic plastic welder,Impulse welding machine,auto. turntable ultrasonic welder
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Contact Us
  • Contact Person : Mr. Huang Lun
  • Company Name : Dongguan Brdason Ultrasonic Equipment Co., Ltd.
  • Tel : 86-769-85631918
  • Fax : 86-769-85422913
  • Address : Guangdong,Dongguan,Beside No. 107 National Highway, First Industrial Zone, Yangwu, Dalingshan Town
  • Country/Region : China

Ultrasonic Welding Horn/ Sonotrode

Ultrasonic Welding Horn/ Sonotrode
Product Detailed
Ultrasonic Welding Horns 1. Special design ,special application 2. High technology 3.Titanium/ Steel/ Alum

We designs and builds both custom and standard ultrasonic welding horns for use on all brands of ultrasonic welders including: Branson, Dukane, Herrmann, Mecasonic, Rinco, Sonics & Materials, Sonobond, and Stapla etc.

 

ULTRASONIC WELDING HORNS

 

Typical Applications:

- Welding- Inserting- Staking- Spot Welding

- Textile Cut & Seal- Tube Sealing- De-gating

Available Frequencies:

- 15.0 kHz- 20.0 kHz- 26.5 kHz

- 30.0 kHz- 35.0 kHz- 40.0 kHz

Available Materials:

- Aerospace Grade Aluminum- Aerospace Grade Titanium- Hardened Powdered Steel (superior to tool steels)- Hardened Tool Steel

Note: If you need assistance deciding upon which material to use for your ultrasonic horn(s), please call Industrial Ultrasonics. We will review your application and recommend the proper horn material based upon the requirements of your particular application.

Horn Design Options:- Half Wave (standard)- Full Wave (for extended reach)- One and One Half Wave (for maximum reach)- Assembled Horns (back driver with multiple front drivers)
Face Design Options:- Flat faced- 2D (per part, part prints, or part files)- 3D (per part files, per part prints, or trace milled per part)- Custom knurls, spot weld details, and staking details
Ultrasonic Horn Styles:

Rectangular and Square Horns

- Bar / Blade (No slots or slots only in the “L” dimension)- Block (Slots in both the “L” and “W” dimensions)- Round Back Stock with Rectangular Face

 

Round Horns

- Circular Solid- Circular Slotted- Circular High Gain (for maximum amplitude)- Circular Hollow- Catenoidal (optional: tapped for replaceable tips)- Exponential (optional: tapped for replaceable tips)

 

Assembled Horns

Assembled horns consist of a back driver with multiple front drivers. This style of horn can be used in applications that require extra part clearance, increased amplitude for large parts, welding on different planes, or spanning large distances between weld locations.

Horn Coatings:

Industrial Ultrasonics offers many different coating options that will increase the performance of your ultrasonic horns.

Horn coatings are available for the following purposes:

- Increase the wear resistance of the face of the horn- Prevent part marking- Eliminate residue on light colored parts- Prevent oxidation of aluminum horns- Prevent rusting of steel horns

A partial list of available coatings includes:- Chrome Plating (aluminum horns only)- Anodize (aluminum horns only)- TiN (titanium and steel horns only)- Carbide Spray

Ultrasonic Welding Horn/ Sonotrode



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